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Project Solutions for the Cement Industry
The Exima PRO project team comprises highly qualified specialists with many years of experience at mining enterprises and leading international engineering companies.
- Complete support for investment projects, from development to commissioning.
- Analysis, selection of modern solutions and preparation of technical specifications.
- Modernization coordination, audits, product acceptance and financial settlements.
- Installation supervision, warranty tests and documentation support.
- Organization of logistics and equipment delivery.
- Technical support at every project stage.
- Process optimization to improve production efficiency.
- Consulting on equipment and technology selection.
Cement Plant Development Projects
Installing a grinding station near an existing cement-production line reduces transport costs and expands the market for finished products.
Coal-fired power plants generate fly ash as a combustion residue. After drying and grinding, it can be used as an additive at cement grinding stations or concrete-mixing plants.
Slag is a by-product of metal production. After valuable components are recovered, the remaining slag can be dried, ground and used as an additive at cement grinding stations.
Pulverized coal can replace natural gas as the heat source for a cement rotary kiln. The complete solution includes raw-coal grinding, conveying and firing systems selected according to kiln capacity, coal grade, storage and feed conditions.
Cement Plant Modernization Projects
Converting a wet-process cement line to a modern dry-process line significantly increases capacity and efficiency. The project includes a preheater and the required auxiliary systems.
Replacing the ball mill with a vertical roller mill reduces energy consumption and production costs.
Improved rotary-kiln sealing reduces air leakage and increases operating stability.
Upgrade from open to closed circuit or from ball to vertical grinding. Increasing separator capacity and optimizing the grinding line reduces energy consumption and raises output.
A latest-generation grate cooler reduces operating costs and increases production capacity.
Modernize the existing line by adding a roller press before the ball mill together with a separator, dust collector, conveyors and related equipment.