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WATT-iRobot Innovative Equipment
Exima.pro supplies the Russian market with an innovative solution combining advanced artificial intelligence and industrial automation.
The solution is designed for key metallurgical processes and improves production efficiency through:
intelligent machine vision;
3D scanning and image-processing algorithms;
digital twins and motion planning;
- integration of robotics and smart factories.
1) Machine Vision
Deep-learning algorithms enable systems to recognize and analyze images autonomously, ensuring high accuracy, stability and reliability.
2) Intelligent 3D Perception
The technology combines 3D reconstruction with LiDAR, camera and force-sensor data, creating a complete spatial model for precise decision-making.
3) Digital Twins
Real-time digital replicas combine AI, robotics and remote-control technologies, paving the way for smart factories and end-to-end process digitalization.
4) Multi-Agent Collaboration
Proprietary communication protocols and planning algorithms allow multiple robots to coordinate flexibly, even in complex multi-task scenarios.
5) Motion-Path Planning
Systems analyze the environment in real time and create dynamic trajectories—essential for precise, mission-critical operations.
6) Human–Machine Interaction
Intelligent algorithms provide autonomous positioning and decision-making in challenging conditions, enabling people and machines to work as one team.
Key Technologies
The robot combines an industrial manipulator with 3D cameras, laser markers and welding torches. Machine vision and adaptive control automate object identification, barcode scanning, laser marking and welding of steel coils. Key capabilities include fast calibration with accuracy to 0.1 mm, real-time surface metrology, closed-loop quality control with over 99% successful operations, and coordinated multi-robot operation.
- WATT-iRobot combines machine vision, motion and force control, and artificial intelligence. Six-axis robots autonomously replace nozzles, apply slag cover, perform oxygen lancing, replace sealing rings, move cylinders and measure temperature. The solution enables unmanned ladle operations, improves process consistency and removes personnel from hazardous areas.
- A robotic cluster performs hot repair of casting ladles without human intervention. Machine vision, 3D reconstruction and AI support lining inspection, collector-nozzle cleaning and installation, slide-gate plate installation, porous-plug purging and ladle-sand filling. The result is safer work, faster parallel operations, lower labor costs and stable repair quality.
WATT-iSmart combines AI video recognition, 3D reconstruction and automatic control to monitor high-temperature furnace linings. It measures directly without manual calibration, analyzes conditions without stopping production, tracks corrosion and predicts remaining lining life. Benefits include safer operation, longer refractory service life, faster decisions and reduced material waste.
The system combines computer vision, laser sensors and 3D modelling for real-time positioning of crane hooks and ladle trunnions. Automated zoom, LiDAR point clouds and coordinate calculation help operators connect loads safely and accurately. It provides 99.99% real-time 3D positioning accuracy, video latency below 300 ms and automated image correction.
- This robotic system automates connection and disconnection of electrical plugs on mixer-type hot-metal cars. High-precision 3D vision combines LiDAR, cameras and force sensors; AI recognizes connector shape and orientation and plans the optimal motion path in real time. It reduces contact damage, eliminates hazardous manual work and remains reliable under heat and vibration.
An integrated platform combines positioning, weighing, video monitoring and collision avoidance for autonomous material stacking. It supports automatic, remote and manual modes and integrates intelligent perception, crane control, vehicle recognition, communications, a central control room and warehouse management into one safe, efficient system.
The system provides intelligent management of steel yards, covered warehouses and bunkers. LiDAR, 3D perception, modelling and AI create digital maps and track inventory in real time. Full-volume scanning, remote stock monitoring, precise material dosing and automated reports deliver accurate digital control and more efficient storage operations.
- WATT-iVision uses machine vision, image processing and iterative AI training to detect cracks, oxidation, breakage, voids and porosity on semi-finished products in real time. Custom defect rules and continuously updated libraries support defects below 0.29 mm, a 25-second inspection cycle and accuracy above 99%, reducing downstream losses.
Business benefits:
world-class products;
digitalized and automated production processes;
world-class products;
digitalized and automated production processes;
- higher efficiency in key industries.
We supply a complete AI-based “3+1” system. This patented solution combines industrial analytics, 5G platforms, cloud and edge computing, and AI algorithms.
The approach delivers comprehensive, reliable solutions for critical production and management processes, even in demanding operating conditions.
The approach delivers comprehensive, reliable solutions for critical production and management processes, even in demanding operating conditions.