Exima PRO Portfolio

A continuous hot-metal level measurement system was implemented for a metallurgical facility to monitor the mixer while a hot-metal ladle was being filled. The project aimed to improve measurement accuracy in the hot zone and reduce risks associated with manual process monitoring.
The team completed the engineering, equipment manufacture, delivery and commissioning. Operators gained a reliable real-time melt-level monitoring tool, improving process control and workplace safety.

The project restored the main and planetary gearboxes of blast-furnace charging equipment. The units required inspection, repair and preparation for continued operation under heavy loads.
The assembly was transported to the production site, diagnosed, repaired, reassembled for inspection and returned. The restored gearbox was prepared for service, preserving the availability of critical equipment without disclosing details of the industrial site.

A technical solution was developed to upgrade furnace equipment in a heavy-plate rolling shop. The main objective was to ensure stable slab reheating before rolling at a capacity of up to 210 tonnes per hour.
A complete supply package was prepared for integration into the existing process line. The solution modernized the key reheating section and improved the stability of the rolling process.

A package of equipment was selected for a heavy-plate slitting line handling rolled stock 10–50 mm thick and weighing up to 36 tonnes. The project accounted for severe operating conditions, sheet dimensions and cutting-accuracy requirements.
The solution included crank shears, centering devices, automation components and related electrical equipment. The shop received a complete package for stable longitudinal slitting of large-format plate.

The project provides equipment for cold levelling of sheet products up to 4,800 mm wide. Its main goal is to improve the flatness of rolled sheet and ensure stable parameters for subsequent process operations.
The solution includes engineering and delivery of a plate levelling machine designed for carbon and high-strength steel grades. Once commissioned, it will improve finished-product quality and expand the sheet-processing shop’s capabilities.

Equipment was selected for a rolling mill to mark rolled products up to 43,000 mm long. The project aimed to improve product traceability and reduce identification errors in the production flow.
The marking system is designed for hot surfaces and applies large, clearly legible marks. The shop gained a reliable identification tool without disrupting the line’s production rhythm.

A slab scarfing unit was selected for a metallurgical facility. The project’s main objective was to improve billet surface quality before further processing and reduce defects in subsequent production stages.
The equipment was selected to match billet dimensions, surface-treatment requirements and operating conditions. The solution improved the consistency of slab preparation and product quality in downstream processes.

The project provides equipment for preparing sheet surfaces before bimetallic products are manufactured. The solution handles sheets up to 4,600 mm wide and 12,500 mm long.
The selected line cleans the surface and prepares the sheet for subsequent lamination. Once implemented, it will enable the customer to manufacture products with additional protection and enhanced service properties.

A project was completed to supply roller tables for transporting sheet products weighing up to 20 tonnes. The equipment was selected for various feed modes, product dimensions and transport-reliability requirements.
The supply included roller tables with 30 and 7 rollers. The solution improved the stability of transport between processing stages and reduced downtime risks associated with moving heavy plate.

A specialized electric locomotive was selected for a coke-production facility operating in a hot industrial environment. Its main purpose is to ensure reliable train movement and stable daily operation.
The locomotive was adapted to the site requirements, duty cycle and industrial conditions. The shop received a reliable transport solution for moving coke railcars.

Large-diameter hot-blast valves were supplied for blast-furnace production. The equipment is intended for a critical process area with high temperatures and stringent reliability requirements.
The valves were selected for the operating pressure, temperature range and maintenance conditions. The project improved the operational reliability of blast-furnace units and ensured dependable performance under severe conditions.

Charging devices were manufactured and supplied for reliable feeding of burden materials in a blast-furnace shop. The project required high manufacturing accuracy and resistance to abrasive loads.
The solution improved burden distribution inside the furnace and reduced stress on the lining. The equipment is designed for stable operation as part of the metallurgical process chain.

A complete set of equipment was selected for the blast-furnace cast house. It included hydraulic tap-hole drilling and plugging machines, a manipulator and related assemblies.
The project aimed to improve the reliability of hot-metal tapping operations and reduce operating risks. The equipment enabled more stable operation of this critical production area.

A rotary burden distributor with a useful volume of up to 7.5 m³ was selected for a metallurgical facility. The project aimed to ensure controlled, uniform material distribution during furnace charging.
The design includes support, counter-support and thrust rollers for stable operation. The solution improved raw-material distribution and the overall stability of the charging process.

A precise burden-level monitoring system was proposed for blast-furnace production. The project addressed insufficient information about the actual charge level and aimed to improve process control.
The solution combines a mechanical probe with radar sensors. This configuration provides accurate charging data, improves process stability and increases blast-furnace efficiency.

The project upgraded the hydraulic system of Plate Mill 5000. Its main objectives were to reduce downtime, improve line accuracy and eliminate limitations caused by worn equipment.
The scope included hydraulic cylinders, hydraulic control panels, piping and an automated control system, along with engineering support, installation supervision and commissioning. The upgrade improved line reliability and extended equipment service life.

Recuperators were supplied for a reheating furnace to preheat combustion air. The project’s main goal was to reduce fuel consumption and improve the energy efficiency of the reheating section.
The supply included four modules designed for a high-capacity furnace. The solution reduced the plant’s gas consumption by more than 10% and improved furnace operating efficiency.

A vertical-mill gearbox was supplied for a cement plant. The project aimed to provide a reliable replacement for the power transmission and reduce the risk of an emergency shutdown in the mill section.
The equipment was manufactured and delivered to the site’s technical documentation and requirements. The solution improved mill reliability and provided backup for a critical production unit.

A 7 MW, 10 kV high-voltage electric motor was selected for a cement mill. The project replaced an outdated drive that could no longer deliver the required power and operating reliability.
The new drive is designed for severe service and stable mill operation. The project extended equipment life, reduced downtime risks and improved production-line reliability.

A three-stage cylindrical gearbox weighing 39.8 tonnes was supplied for a vertical mill. The project aimed to eliminate power losses, reduce operating costs and improve drive reliability.
The gearbox was selected for the required torque, speed and duty cycle. The mill received a dependable drive solution designed for long-term operation and lower maintenance costs.

A process line with an annual capacity of up to 450,000 tonnes was configured for steel-strip processing. The project accounted for material thickness, width and processing speed.
The equipment scope was agreed to match the incoming strip parameters and required process mode. The resulting concept provides the basis for a high-capacity line designed for stable steel-strip processing in continuous industrial production.

Lines for manufacturing mezzanine-racking components were supplied to a machine-building company. The main objective was to produce parts with repeatable geometry and consistent quality.
The solution included lines for open and closed profiles, shelves and cross-braces, together with technical documentation, installation supervision and commissioning. It provides a foundation for serial production of warehouse structures.

CNC turning and milling machines were selected for a production shop to machine parts up to 2,500 mm long. The project aimed to expand capabilities for turning, milling and cutting complex profiles.
The team arranged equipment selection, delivery, installation supervision and commissioning. The plant improved machining accuracy and reduced downtime risks in its metalworking section.

A roll grinding machine was selected for machining work rolls and plate-leveller rolls in a rolling mill. The equipment handles rolls weighing up to 53 tonnes.
The solution provides grinding accuracy of better than 0.01 mm for key parameters. Its implementation improves rolled-product quality, mill stability and reduces the effect of roll wear on finished products.

Circular shears were supplied to manufacture protective end covers for coiled products. The equipment handles blanks up to 2,500 mm in diameter.
The solution simplified coil packaging, accelerated preparation for shipment and reduced labor for auxiliary operations. The equipment integrates into the existing production process and improves its efficiency.